The slurry magnetic separator adsorbs magnetic substances in the ceramic body slurry, increasing production capacity by 12%
The slurry magnetic separator is a device that utilizes magnetic force to separate magnetic substances from non - magnetic substances in the slurry. For purifying ceramic billets, the main type is the electromagnetic magnetic separator.
Inside the electromagnetic separator, there are electromagnetic coils. When these coils are connected to the power supply, a strong magnetic field is generated. When the ceramic body slurry containing magnetic impurities passes through the magnetic field area of the magnetic separator, according to the principles of magnetism, the magnetic impurities will be affected by the magnetic field force. Under the action of this magnetic force, the magnetic impurities are adsorbed on the magnetic poles or magnetic media of the magnetic separator, while the non - magnetic substances in the ceramic body, which are not affected by the magnetic field, continue to flow with the slurry, thus achieving the separation of magnetic impurities from the ceramic body. In practical applications, the magnetic field intensity can be flexibly adjusted according to the content and nature of magnetic impurities in the ceramic body and the requirements for the iron removal effect, so as to achieve the desired iron removal result.
The slurry magnetic separator can efficiently remove iron impurities from ceramic body materials through gradient magnetic field adsorption, addressing the pain points of low efficiency and high pollution in traditional methods. It is core equipment for improving quality and reducing costs in the ceramic industry. Due to the high compatibility of its working principle with the ceramic production process, it has become the preferred solution for the purification of green bodies.
- Uniform and stable magnetic field distribution: JC's slurry magnetic separator adopts an innovative energy - concentrating ring magnetic circuit design. This design can make the magnetic field distribution more uniform, effectively enhance the adsorption effect of magnetic impurities, and ensure that each ceramic body can be fully purified.
- Precise magnetic field control: The equipment uses constant - current control technology and a PLC intelligent control system to monitor and automatically adjust the voltage in real - time. This technology can precisely maintain the stability of the magnetic field intensity, solving the problem that traditional constant - voltage control is easily affected by temperature changes and causes magnetic field fluctuations. It ensures the long - term stable operation of the equipment, avoids the impact on the iron removal effect caused by unstable magnetic fields, and provides a reliable guarantee for the purification of ceramic body materials. Whether in a high - temperature workshop environment or during long - term continuous operation, it can always maintain efficient and stable iron removal performance, significantly improving the quality of ceramic products.
Commodity attributes
| Feature Category |
Technical Innovation |
Key Performance Highlights |
| Magnetic Field System |
Energy - Concentrating Ring Magnetic Circuit Design |
- Uniform and stable magnetic field distribution, enhancing adsorption efficiency
- Adjustable magnetic field strength via PLC intelligent control system
- Real - time voltage monitoring and automatic adjustment
- Unaffected by temperature changes, ensuring consistent performance |
| |
Constant Current Control Technology |
Overcomes magnetic field fluctuations caused by temperature in traditional constant voltage control methods |
| Medium System |
Ultra - High - Density Medium Mesh |
Capable of precisely capturing minute iron filings, rust, and other impurities, even those as tiny as a strand of hair |
| Box and Sorting Area |
Taller Box Design with Increased Magnetic Medium Layers |
- 20% - 25% higher working efficiency than similar equipment
- 5% - 10% increased probability of capturing magnetic substances |
| Oil Circuit Purification System |
Special Filter Screen and Multi - Layer Purification Structure |
- Extends lubricating oil lifespan from 3 months to 7 months
- Annual cost savings exceeding $4,000 (approximate conversion)
- 80% reduction in equipment downtime |
| Maintenance System |
Lifting Arm Design for Medium Disassembly |
- Single - person operation
- 70% reduction in maintenance labor costs
- 30% increase in maintenance efficiency |
Product Tags:
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Wet Type Iron Remover Slurry Magnetic Separator High Gradient Electromagnetic Equipment Images
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